All you Need to Know About the Fiber Laser Welding Machine
Updatetime: 2022-10-04 20:02View:
Fiber Laser Welding model AKH-1000 provide contact-free, high-speed metal welding, shorter processing times, beautiful welding seam solutions for advanced manufacturing across countless industries. With the fiber lasers, fiber laser welding machine has already become the highly reliable, easily automated process that provides the highest part quality, typically at the lowest processing costs, and virtually maintenance free.
Comparison of fiber laser welding and other metal welding methods
Gas Metal Arc Welding (GMAW) vs Fiber Laser Welding
GMAW or MIG is a traditional technique using a consumable electrode that works well for larger, badly fitting parts.
Fiber laser welding does not use consumable electrodes, requires less edge preparation, is easily automated and is up to 5x faster. Fiber lasers also provide more precision, and lower heat shorter processing times input.
Gas Tungsten Arc Welding (GTAW) vs Fiber Laser Welder
GTAW or TIG uses the non-consumable electrode and it provides better process control ability than GMAW but any filler has to be added separately each time.
Fiber laser welding are up to 10x faster with higher precision, lower heat input, and are more easily automated.
Plasma Arc Welding (PAW) vs Fiber Laser Welder
PAW is much faster than GTAW, but much slower than laser welding machine.
Fiber lasers offer the higher precision, are much more faster, shorter processing times and it has lower heat input in a non-contact process. Laser Wobble Welding is as effective on misaligned parts and does not require the daily maintenance of the process head.
Resistance the Spot Welding (RSW) vs Fiber Laser Welding
RSW is typically used for joining two pieces of material that are stacked on top of each other.
Laser welding machine only need a single-side access, are more faster, and produce the higher-strength welds. Fiber lasers does not require electrodes and eliminate the costs and time for electrode replacement.
Electron Beam Welding (EB) vs Fiber Laser Welding
EB welding provides the excellent weld quality and the low heat affected zone. Because that process is in a vacuum chamber, contaminant levels is much low.
Fiber laser welding speed is similar to electron beam, but because lasers do not require part transfer through a vacuum chamber, low cost laser welding ,laser cycle time is dramatically shorter.
Why are more manufacturers switching to welding with fiber lasers from traditional welding techniques?
Staying competitive today requires the lower and lower cost welding, efficiency gains and the repeatable part quality that cannot be met by traditional techniques that rely on increasingly scarce, highly-skilled craftsmen. Enabled by unprecedented no-maintenance, high-reliability and low-cost fiber laser welder, laser welding system has become the preferred welding solution for the manufacturing industry.
High-precision accuracy for joining even small parts
Low heat input for minimal distortion
Non-contact welding - no degradation in the welding quality
No current passes through the part
Weld dissimilar metals (e.g. Cu to Al)
Minimal maintenance – high tool availability
Easily automated for high-productivity, high-yield manufacturing
High speed fiber laser welding produces high part yields at the low operating costs which results in the lowest cost-per-part.
Handheld laser welding machine adopts the latest generation of fiber laser to realize beautiful welding seam,multi-fiber simultaneous output. Compared with the traditional method optical output system, fiber laser welder can improve the degree of the processing freedom, and it can simultaneously process multiple beams and multiple stations. Laser welding system provides conditions for more precise welding and beautiful welding seam.
Fiber laser welder has much advantages of simple operation, beautiful weld seam, fast welding speed and no consumables. Fiber laser welding can be welded in metal materials such as thin stainless steel plate, iron plate and galvanized plate, which can perfectly replace traditional argon, Arc welding and electric welding and many other processes.
The fiber laser welding machine could be widely used in complex and irregular welding processes such as in kitchen cabinets, stair elevators, shelves, ovens, stainless steel door and window guardrails, distribution boxes, and stainless steel homes.
Advantages of Fiber Laser Welding Technology
Highest Part Yield
The high stability of the laser power and the beam profile of the famous fiber laser ensures a very repeatable process that the delivers the same high-quality weld every time. This non-contact process with no wearing surfaces ensures that the last part you produce is the same as the first.
High Throughput
With inherently high speed of laser processing combined with high-speed automation and elimination of most post-processing steps provide us significantly shorter processing times than competing technologies. Factor in a high-yield process, and China laser welding machine delivers more good parts faster than the alternate joining techniques.
Together with higher-speed and shorter processing times , the high uptime, low cost laser welding and availability of the laser welding system enabled by the zero-maintenance fiber laser make for the lowest cost per part welding, and the fastest return on investment.
Fiber laser welding machine configurations
ACCTEK handheld laser welding machines setted with handheld laser welding head, it has the characteristics of no consumables, small size, and flexible processing, and low operation and maintenance cost.
Au3tech Laser Welding gun
Precision point and easy move.
Light weight, small size, ergonomic design and comfortable grip.
Fast welding speed, no traces, no discoloration, no need for later polishing.
S&A Water Chiller
Specially developed for fiber laser equipment, excellent cooling performance.
Stable and reliable performance, low failure rate, energy efficient.
Well-known brand Laser Generator
Reci, Max, JPT, Raycus, IPG famous brans around the world for option
Obove laser generator listed all have an efficient and professional R&D and production team, which are the famous quality around world.
Fiber lasers have higher electro-optical conversion efficiency, higher and much more stable optical quality
Our fiber laser welding machine has already hot sale in Russian, America, France, Germany, Japan, Korea, Finland, ect. many countries. Since 2005, AccTek company specializes in manufacturing CNC Router and Laser machines.Our dedicated and highly skilled after sales service department, sales team, and thorough quality assurance procedures mean that you can buy with confidence.
Improve your welding productivity and precision - contact a local AccTek fiber laser welder engineer to learn how.
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